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Ultralight

Mechanical fuel pump for Rotax 914-912

MECHANICAL GASOLINE FUEL PUMP FOR ROTAX® 914 TURBO

 

Flygas produce Mechanical Fuel Pumps from many years, and from now will be available at all the Rotax 914 turbocharged or 912Ul-ULS Supercharged, instead at the electrical Pierburg 1 bar pump.

Easy and reliable installation on your Rotax 914 flywheel without  modify request so simple installation, this fuel pump it’s supplied with all parts necessary included installation booklet with picture step by step.

After installed, it will can supply gasoline at 1bar of pressure (until 3bar in a case of E.F.I. installed)
This full parts ready to install Fuel Pump is lightweight (only 680Grams, just basically same weight of electrical Pierburg Fuel Pump included wires and switch.)

Technical Detail:
  • Total weight installed 680 grams (about one mechanical fuel pump)
  • Maximum pressure reached 14Bar
  • Maximum continuative pressure 3Bar
  • Maximum Speed 7000 RPM
  • Maximum draft depth is 900mm
  • Pressure regulator of fuel, is required on the plan
  • Flow of gasoline in function of RPM and Pressure
Data Sheet

Advantages:
  1. Fuel flow independent of 12 volts
  2. Much reliability
  3. Electrical power save
  4. Fired safety
  5. Fuel plant more easy/cleared
  1. The first advantage that you should replace one of your two electric fuel pump with this flygas mechanic is being no longer dependent on the 12 volt voltage as this electronic rectifier would be broken, in just a few minutes the voltage would drop and the pump would stop working (depending on the size and state of your battery).
  2. More Reliability: All electric pumps have very little driving torque, so if it runs too small in dirt, it would be stopped. To avoid this, all electric pumps are equipped with a very low input filter, fine mesh with a small surface. This filter CAN’T TO BE EXCHANGEABLE, AND IN ANY CASE create in some conditions, the bubbles of air inside of gasoline sucked because gasoline is in depression; These inevitable bubbles contribute to deterioration of the pump. With our mechanical pump the torque is very high, so it will never lock, so it will not be a fine mesh filter in the input. In the case of polluted, dirty gas (which, of course, to avoid), the pump may eventually deteriorate, the maximum flow rate and maximum pressure will drop over time, but you will notice the varying pressure values. It should be said that we have, in this regard, done a pump that brings more than 160lt per hour, and is born to created 14Bar of pressure! ;against the current Pierburg electric that brings 100lt / h (hence wide margin of deterioration over time).
  3. Electrical power saving for Other Services: Let’s remember that an electric pump absorbs almost 6 amphs, and there are two transformations of power from mechanics to electrical, and again from electrical to mechanical again.
  4. Greater cleaning of the plant, a switch and wires less, less pipes passing through the engine in hot areas that means less risk of “vapour-lock”.
  5. Increased fire safety: If engine is “0” rpm the flow are “0”Liters! And also, located behind the flywheel, it is located in a protected area.

Finally, we want remember you, All aviation and racing engines have always used and used today , mechanical fuel pumps.

Components of the kit:
  • Mechanical Fuel Pump completed Assembled and tested
  • All bracket necessary with screw, pin, extc.
  • Joint Transmission Driver

Documentation: Installation & Maintenance Manual

Injection for rotax 912/14

REDUNDANT ELECTRONIC FUEL INJECTION FOR ROTAX® 912-914

Note: in the latest version of our KIT the distributor valve is no longer needed, thus making the KIT simpler and reducing the total weight…

We are pleased to present the FLYGAS PATENTED KIT , ideal solution for boosting the ROTAX engine of the ULM ultra light airplanes offering electronic injection system as to improve engine capabilities and to reduce operational costs.

This system has been specially designed and calibrated and is complete with all accessories needed for assembly. FLYGAS PATENTED KIT is the result of intense research and precision drawings and calculations.

Info

FLYGAS PATENTED KIT is the result of intense research and precision drawings and calculations. We apply electronic injection as parallel fuel feeding system to the carburettor. The electronic control unit, the pipes, valves, and air intakes undergo efficiency tests and destructive tests to check their performance and reliability.

The kit is customized according to the specific characteristics and needs of the ULM engine and air intake, and is completely calibrated for dosage of the air-fuel mixture under all power delivery conditions.
Price competitive and reliable solution to boost performances and reduce costs!

FLYGAS supplies a product that responds perfectly to the needs of the most demanding customer.

ADVANTAGES OF THE FLYGAS PATENTED SYSTEM:

The electronic fuel injection system activated by the FLYGAS PATENTED KIT stands as a parallel unit to the carburetor.

1. For the first time you can have a double fuel injection system electronic fuel injection and carburetor, so will be possible to change in each time, from one system to the other.

2. in any unlikely case of emergency landing you can exchange from electronic fuel injection to the carburetor system and by this simple operation you automatically discharge the high pressure of 3 bar (45 Psi) to the low pressure state as available in the carburetor, i.e. 0.3 Bar (4.5 Psi)

3. No ice forming in the intake manifold.

4. The Stoichiometric ratio will always be the best for the current atmospheric condition and altitude.

5. Absence of vibration regardless of the difference in the opening of carburetor.

6. Possibility of continuing to fly (to 50% of power) even in the case of breakage of a wire command of a carburetor.

7. Equally used cylinders independently from each other. (Currently, especially in supercharged engines, you find the carburetion mostly happens in the thinner cylinder.)

8. Prevention of detonation that it is always possible in the supercharged engine whenever stoichiometric ratio became lean.

*Possibility to supply fully redundant E.F.I. without carburattors.

The kit in details, is made by 13 components:
  • Advanced electronic control unit
  • Cabling
  • 4 injectors
  • distributor valve
  • a manual actuator type Swico integrated with an absolute pressure sensor “MAP”
  • a fuel pressure regulator
  • 2 intake manifolds, pipes and fittings “Aeroquipe” aircraft
  • a petrol pump 3 bar
Available as optionals:
  • Swico double redundant
  • Potentiometer in the cabin to change the fuel mixture
  • Lambda probe
  • Throttle position sensor “TPS”
  • Probes “k” to see exhaust temperatures.
  • Data dashboard for monitoring and remote data
  • Remote Check-up service kit

Gallery: Fly-Safe Kit


Video: Fly-Safe on test bench


Press release: Aviazione Sportiva – January 2009


Documentation: Installation & Maintenance Manual

Kit intake manifold

Kit intake manifold

Boost performance with ours intake manifold system.
We are pleased to present the FLYGAS INTAKE MANIFOLDS KIT which improves engine capabilities and reduces operation risk. Ideal solution for boosting the ROTAX engine of the ULM (ultra light airplane.) No need of any modification to install it!

This system has been specially designed and calibrated and is complete with all accessories needed for assembly.

Info

The Ultra-light Airplanes are typically driven by a 4 stroke engine, “Rotax 912” type.
This type of engine is reliable, powerful and is a “reduced weight” motor but it still adopts the two independent carburetor connected with too small pipe.

Major defects with the original manifold system:

This original plant has some remarkable defects:

  • The slight going out of phase of the opening of 2 butterfly valves (usually due to the cables) often creates unpleasant imbalances of the load (i.e. power produced) between the motor banks which generates abnormal and alarming vibrations.
  • If a wire command of one butterfly valve brokes, you must switch off the engine, or open also the other carburetor, and going only in full power.
  • Under 2500 RPM (during heating time) the engine makes a lot of vibration.
Advantage
  • Absence of vibration regardless of the difference in the opening of carburetor.
  • Possibility of continuing to fly (at 50% of power) even in the case of breakage of a wire command of a carburetor.
  • Better balancing equally used cylinders independently from each other.
Kit

The kit, available for Rotax 912 e Rotax 914, has 9 components:

  • 2 intake manifolds
  • 1 big pipes
  • 2 Rubber manifold
  • 4 Metal clamp

Kit double alternator

LIGHT AND RELIABLE ALTERNATORS FOR ROTAX 912-914

Flygas manufactures and sells the kit alternator dual redundant Rotax

SPECIFICATION

Alternator reverse-phase, 3 wire inner rotor
Power: 180W 12V (also other model 300W and 350W,same installation without belt)
Rpm Max 12000 Rpm

THE ADDITIONAL ALTERNATOR PROPOSED BY “ROTAX “

– Heavy and roomy unit : approx 3 kg weigh
– Expensive kit
– Belt driving system
– Modifications required to allocate the additional alternator

ADVANTAGE OF THE FLYGAS ALTERNATOR KIT:

– Light and lean: approx 1.5 kg weigh (half of Rotax kit!)
– Not expensive, fairly valued kit
– Without belt driving system but directly set on the engine shaft
– No modification required to allocate the additional alternator

The kit consists of:
  • N° 1 Ducati Rotor
  • N° 1 Ducati Stator
  • N° 1 Rectifier Ducati
  • Stator plate
  • Centering the rotor bushing
  • Flange on stator
  • N° 3 spacers for plastic cover
  • “Tube” to center
  • Nuts and bolts

Intercooler for Rotax914

special intercooler for rotax 914 instead of original airbox

Main features for Rotax 914 Turbo
1. Increase and constant maintenance of the power due to the lower compressed air temperature at engine inlet;
2. Installed instead of the original Airbox, without waste space in the engine compartment
3. Reduction of the risk cutting power on Rotax 914. The lowest air temperatures in carburetors input coincides with an important reduction in the risk of intervention of the TCU control unit. This unit, over the 82 ° C air, open waste-gate valve and discharge boost pressure, avoiding damage to the engine but losing most of the power supplied.
4. Better distribution of mass air to the engine with cylinder banks relative balance without the need to be fitted on the carburetors different main jets between them
5. Assembly “Aircooler” personalized according to your space and on yours overall limits


Download Aircooler overall

Subaru EA81 Cylinder Head

Subaru EA81 Cylinder Head for High Performances

Flygas has designed and developed a new cylinder head high performance and reliability for the Subaru EA81 engine. The new head is die-cast in G-9-AllSi designed to increase engine performance by increasing the reliability.

The new cylinder head has the intake and exhaust manifold separate and increase its dimension, two spark plugs per cylinder in opposite position which ensures and improved combustion, increased intake valves diameter, ready for installation injectors of indirect or direct injection and ring valves in special bronze alloy. The performance increase is estimated at +20%.

Info
  • External Diameter Inlet valve 42mm
  • External Diameter Exhaust valve 32.5mm
  • Internal Diameter Inlet Manifold 32.5mm
  • Screw dimension of Spark-Plug 12 or 10mm
  • Compression Ratio 9:1 or you choice
  • Weight 4.1Kg

The installation of the heads and the possible bench test is performed within 30 days of order confirmation.

FlyGas provides technical support for installation and / or for any clarification. It is also possible to arrange for sales assistance and verification of the engine with a data acquisition system for the first test.

Advantage

  • More Power, Fast and Acceleration
  • Fuel consumption reduced
  • Does not affect the reliability of your Subaru engine
  • Power increase around +20%

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